Complicated sourcing issue, yarn purchase to dyeing or buying grige directly, These processes are imperative, but it is challenge to keep the sourcing ceaseless, so the manufacturing remain intact.
In-house & Sub-contracting model in manufacturing, there are multiple scenarios, which is extremely tough to keep track of.
Manufacturing done in sets/kits, also the inventory traceability is based on no of units of pcs. So balance both the SKU simultaneously is challenging.
Keeping Track of Alter, Wastage & Sampling, these are extremely significant constraint in maintaining proper inventory.
Solution Delivered
We implemented separated categories of purchase programs for yarn, knitting, dying, greige and general purchase.
Re-ordering rules for raw materials, Vendor categorization based on the type of purchase.
Inventory forecast and reserve
Flexible Tracking mechanism with lot no from yarn purchase to ironing and packing to monitor the progress in drill down and most exact manner possible.
Setting up multiple warehouse, location, drop-shipping and resupply for subcontracting module. This simplified all the transfers, receipts and automated challan and waybill generation.
Implemented packaging module to create sets with proper units of variants of finished goods.
